Description
We are a professional sponge manufacturing factory based in China. We have provided stable and reliable foam supply services to more than 1,000 furniture manufacturers across the country. With mature production lines, strict quality inspection systems and rich customized processing experience, we are capable of supporting bulk wholesale, tailor-made cutting, flame retardant modification and vacuum compression packaging. Our 45D high-resilience PU foam and other density foam materials are widely adopted in sofas, mattresses, seating cushions and soft decoration fields, helping furniture brands control costs while guaranteeing long-term product comfort and anti-sagging performance. We sincerely welcome overseas importers, furniture factories and cross-border sellers for long-term cooperative negotiations
Upgrade your seating and cushioning experience with our premium 45D high-resilience PU foam, the most popular and practical foam density for Australian household and commercial furniture use. Manufactured with 100% pure polyurethane raw materials without calcium carbonate powder or inferior fillers, this foam delivers stable support, outstanding elasticity, and long-lasting durability that resists sagging, flattening, and deformation after years of daily use.
Featuring a standard density of 45±2kg/m³ and optimized Shore-C hardness of 55–62, our 45D foam balances soft comfort and firm support perfectly. It effectively disperses body pressure on the hips, spine, and thighs, relieving fatigue caused by long-hour sitting. Tested through 100,000 times of repeated compression, the foam maintains a compression set rate below 25% and a high rebound rate of 55%–75%, ensuring consistent cushioning performance for 8–10 years under normal household usage.
Built with a uniform open-cell structure, this high-resilience foam offers excellent air permeability and moisture dispersion. Unlike dense, closed-cell low-quality foam that traps heat and sweat, our breathable foam keeps your seating surface dry, cool, and odour-free all year round, greatly improving comfort during long sitting, resting, and sleeping sessions.
Safety and compliance are fully guaranteed for Australian local sales. The optional flame-retardant version meets CA-117-2013 fire safety standards and complies with Australian Consumer Law (ACL) household product safety requirements, making it safe for indoor furniture, residential use, and commercial public spaces. All production and testing follow strict national industry standards, ensuring stable physical performance, low odour, and eco-friendly material safety.
To reduce international shipping costs, our foam supports professional vacuum compression packaging. It will fully restore its original thickness, softness, and volume within a short time after unpacking, with no permanent deformation. We provide full custom cut-to-size service, allowing precise sizing for sofas, lounge cushions, office chairs, dining chairs, mattress padding, tatami mats, headboard soft padding, auto seat cushions, and protective packaging lining.
Recovery:Fully rebound within 24 hours after unpacking
Service:Support Custom Cut To Any Size per customer demand
Whether you are replacing old sagged sofa cushions, upgrading home seating comfort, or purchasing bulk foam materials for furniture manufacturing and renovation, our 45D high-resilience foam is the ideal cost-effective choice for long-term daily use, delivering superior durability and comfort compared to ordinary 35D and 40D low-density foam.
Returns, Refunds and Replacements
Products that are received faully damaged or not as described are eligible for a retur, refund, or replacementin accordance with the Australian Consumer Law (ACL) We are committed to ensuring all products meet thestandards of quality and reliability expected by our customers. However, please note that we do not acceptreturns or provide refunds for change of mind We encourage you to carefuly consider your purchase to ensure itmeets your needs and expectations.
Delivery Timeframe
Please note that we cannot guarantee the exact date of arrival, and the delivery timeframes (excluding weekendsand public holidays) are as follows
For customers in Victoria, approximately 10-12 working days;
For customers in NSW, SA, ACT, and QLD, approximately 12-15 working days;
For customers in WA, NT, and TAS, approximately 12-15 working days..
<p>Returns, Refunds and Replacements</p><p>Products that are received faully damaged or not as described are eligible for a retur, refund, or replacementin accordance with the Australian Consumer Law (ACL) We are committed to ensuring all products meet thestandards of quality and reliability expected by our customers. However, please note that we do not acceptreturns or provide refunds for change of mind We encourage you to carefuly consider your purchase to ensure itmeets your needs and expectations.</p><p>Delivery Timeframe</p><p>Please note that we cannot guarantee the exact date of arrival, and the delivery timeframes (excluding weekendsand public holidays) are as follows</p><p>For customers in Victoria, approximately 10-12 working days;</p><p>For customers in NSW, SA, ACT, and QLD, approximately 12-15 working days;</p><p> For customers in WA, NT, and TAS, approximately 12-15 working days..</p>
Product title: 45‑D HR PU Foam Specification(1CBM)
Weight: 45 kg
Shipping & Delivery
Your order will be shipped from Next Business Day from our Sydney/Melbourne warehouses unless stated otherwise. A tracking email will be sent once dispatched. For further details, please take a look at our Shipping guide.
Warranty & Returns
We guarantee a 12-month Aussie warranty on all items sold through our website, unless otherwise stated. Warranty covers products that are found to be faulty or damaged, except if stated otherwise on the product listing or sold as an accessory or bonus gift. More information is available here.
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